This strength and reliability is especially important in pistons, as they are the heart of the engine and have intense demands put on them. 1. The 3406E was one of the best engines that Caterpillar produced. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. 12. Position for measurement of fuel pressure in housing. There is never any smoke either. Was the head checked during the overhaul? It started one day and steadily got worse. You should still always be careful when ordering parts, however, and make sure that you get parts with the correct part number. 27. Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. It has undergone both synthetic performance tests and durability tests to prove that it will perform perfectly. Okay, okay, you have seen this one in our spotlight on the C15 too, but we promise that its worth repeating. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? Lectura specs Bleed valve. When it acts up it will be as if the key was turned off momentarily. 20. I had one do the same thing about a year ago. Wether you are a dealer or end user, LECTURA can guide you to the right direction. Privacy, cookies & data protection policy, Do not sell my data request (CCPA and other states). 5+ Years, Please select ALL of your current, valid drivers licenses. shovel and teeth. For the dial indicator on the cam, is it just a matter of pulling 3/4 Jake off and rockers, setting up the dial (I have a magnetic one), and having someone bar the engine? Cat Man is online now Cover for housing. 5. After completing the CAPTCHA below, you will immediately regain access to the site again. not get any results. Calculate your monthly payment. it will smooth out after about 15 seconds but sometimes its shuts off instead of running. Need help finding a Cat dealer near you? Please try a current version of an alternate browser (i.e. We will require an engine serial number to match you up with the kit that will properly fit your engine. Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. A fault code 34 can be either a secondary or primary engine speed sensor in a 70 pin engine. 19. Discover other Eaton products and accessories built to enhance this product. set them to what is stamped on injectors, the purpose of the trim codes is to smooth out the motor Also wondering if any change when under a pull? The camshaft and rocker levers are good. Its brand-spanking new, so you get the longest possible life out of it. 22. The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. Cookies Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. Fleet management is not a one-size-fits-all process. It continually runs this way and is not intermittent. Forged parts have a uniform grain flow that conforms to the shape of the part, and the directional grain flow adds strength. It was the last the 3406 model engine, with its predecessor being the 3406C. But dont worry - the rest of our kits are just as awesome. Sort of like it is only running on a couple of cylinders. Now with the three injectorsdid you ever have them tested to see if the remans we're actually bad? Constant bleed valve (1) lets approximately 9 gal./hr. I have replaced the fuel filters and drained and replaced the fuel in the tanks at the owners request. And thats not a bad thing. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. A forum community dedicated to Diesel engine owners and enthusiasts. The timing is done electronically on the 3406E. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. First, fuel is not burned efficiently when the engine runs at idle or at low engine speed without load, which are normal start-up conditions. While without having the truck to properly diagnose I can say that you should watch just throwing parts at it. 30. It is so much like when you hear a cat running like this you throw the computer on it, short out the injectors and replace the bad one and send him on his way. Flexibility each job requires with the performance and productivity you expect. i have a 95 pete 3406e cat losing power & dies check fuel filters 3/4 full, . Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. Home / / cat 3406e running rough. Cookie Policy | You've disabled JavaScript in your web browser. Passage (to transfer pump inlet). Have a 3406e truck engine that intermittently runs rough, if you lay into the throttle you can get over the stumble. What will that new or used Cat machine cost you? Running Rough / Misfire - Caterpillar Symptoms Hot Shot's Secret 8.84K subscribers Subscribe 33K views 5 years ago A condition of running rough can be one of many factors. It sure sounds like the same issue I had on one that took all six injecotrs to fix Where did you check for air in fuel at? The pistons are manufactured using computer controlled machining for the most precise specifications. Caterpillar 3406E Inframe Rebuild KitP016482This is one of our best-selling rebuild kits for the 3406E, and for good reason. Theres no denying that Caterpillar did a pretty darn good job with production of the parts for the 3406E (the parts they made, at least). The fuel in the housing is the supply for the injection pumps and the lubricant for all the moving parts in the housing. This baby is made from chilled cast iron and alloy steel, which is definitely how it excelled at those durability tests. Trucks are currently available only in the United States and 28. This was after replacing the check valve in the fuel manifold. Simply enter your address and select the type of equipment you're looking for. Bypass valve. By clicking the button Understand & proceed you additionally consent to the use of cookies that allow for personalized retargeting ads on third party websites based on your interests in accordance with our privacy policy. Forged parts are much stronger and more reliable than cast parts. 3 Years The products below may not be the right product for your specific engine. I give my express consent authorizing TruckersReport and its, General Technologies Corp. GTC605 Fuel Injection Analyzer. 2. The rest of the day it cranks fine. : 4.7m Transport length: 9.01m. Transfer pump drain. It has had a choppy lope to it ever since built it, now it seems to have a miss. 30. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. I'm sure this has been my problem all along. Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. Apparently the crank has been cracked this whole time and I just finished it off. Your Caterpillar account is the single account you use to log in to select services and applications we offer. Fuel which goes through the bypass valve mixes with the fuel flow from the tank in passage (34). It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. Contact As you were browsing something about your browser made us think you were a bot. By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. If you search for vocational trucks elsewhere you will We personalize the website content and tailored ads based on your given interest in specific topics. Feb. cat 3406e running rough . The first issue of 2023 brings two big topics: lifting & access and material handling. Cat 3406E 550hp missing and spewing blue smoke while going through low gears backing up or turning, clears up at higher Ask an Expert Car Questions Truck Repair Cat 3406E 550hp missing and spewing blue smoke while going Answered in 19 minutes by: Cat Man, Cat Engine Expert I am ASE Master Truck Certified. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. Read exclusive interviews. Contact our team with any change suggestion. Shutoff solenoid. The Cat Rental Store is here with equipment rentals and services for any application. Haven't set trim codes but this to me seems much worse than trim codes. No matter where you go in the world, Caterpillar and Cat dealers are there with the parts and expertise to keep your engine running. I would make sure had no air in fuel before replacing hard parts. Caterpillar 3406E Engine Specifications Fuel: Diesel Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve Caterpillar 3406E Serial Numbers and Casting Numbers Or view the PDF here. This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. Part of the problem is that Caterpillar used flimsy gaskets. I also replaced the three worst sounding injectors. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. and Google Privacy Policy at Welcome! Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. The engine itself has 1,090,000 miles but has had at least one inframe done on it. Notice: Every data listed is verified by LECTURA Specs team experts. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. No air in the fuel and restriction barely moves the needle on the gauge. 25. omparing the 3406E, the C15, and the C15 ACERT, Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New, Caterpillar C15/3406E Turbocharger with Wastegate, New, Caterpillar 3406E/C15 Fuel Injector, Remanufactured, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. Buy buckets, blades,adapters and othermachineattachments for yourspecific application. I have monitored the sensor readings and can't see anything that looks off. Is your Caterpillar 3406E overheating, running rough, or showing signs of a misfire? 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch). 7. This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. If the truck runs. Finally, refer to your engines operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. Are you curious about your Caterpillar 3406E diesel engine? Some 5EKs were made from a bad casting, causing the crankshaft to break most commonly at journals 1 and 6. To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. Flexibility each job requires with the performance and productivity you expect. Is the smoke issue new or has it been doing this. 3406E. Priming pump. He Checked the advance and said it was fine.He changed the gov springs so it would turn 2200 no load. 28. 24. Well turbos are things everyone will try to sell you, but not everyone can do right. Would you like to do that now? Linked In. 2303728 | Caterpillar 3406E Fuel Injector, Remanufactured (10R8502) Key . These giant tractors worked great in most areas of the United States, except for way out West. Eaton Winner EC-6TW EC-TW Series Hose Conductive. It broke right behind the #6 rod journal. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, NewP200010Okay, okay, you have seen this one inour spotlight on the C15too, but we promise that its worth repeating. Various attachments are available to shorten the time it takes for the engine to reach operating temperature by heating the coolant or the inlet air. It was previously idling at 53 psi. Copyright 1984-2023 LECTURA GmbH Verlag + Marketing Service Alle Rechte vorbehalten. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. 5. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . The remanufactured parts of the injector are all cleaned and tested, including the nozzle. Or, onboard construction technology that helps you get to grade faster, hit target payloads, and keep you safe. Caterpillar has made several improvements to its engines to reduce white smoke at start-up. If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. Whether its telematic data from equipped machines that gives you better insight into your operation. Specifications & Technical Data (2017-2023), L2606E Bell Specification for North America (EN), L2606E Bell Specification for Europe (EN), Rear-mounted mowers - disc without conditioner, Structural and Civil Engineering Equipment, Tower Cranes - Trolley Boom - Top-slewing, Worlds Top 10 biggest mining dump trucks, Worlds Top 10 largest hydraulic excavators, Top 10 Most Popular Mini Excavators on LECTURA Specs. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). And on top of that, explore the recently launched LECTURA project Start-Up Stage 2023, introducing ambitious start-up companies from the industry. SLEEVE METERING FUEL INJECTION PUMP Fuel: DieselCubic Inch Displacement: 893Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM)Stroke: 6.500" (165.1 MM)Cylinder Configuration: L6Engine Comments: 3406E truck, OHC, 24 Valve. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. Terms | Our dealer locator provides the most up-to-date information on Cat dealers close to you. Apparently cat had a problem with intake manifold temp sensors and running rough in the early years but this one does not fall into that category. cat 3406e running rough Loosen the two nuts and remove connector (2) from electronic unit injector. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. 31. I had also ran a clear line directly off of the pump into a jug of fuel along with the return line and let it run a while to eliminate possibility of bad fuel, air in fuel and fuel restriction problem. Canada. I think you replaced the fuel pressure regulator when had the rough running after overhaul. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Finally, refer to your engine's operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. I wouldn't do a timing cal on a test ECM. of fuel go back to the fuel tank, through return line (8) when the pressure in the housing is 25 to 32 psi (170 to 220 kPa). Job Listing Rules. You're a power user moving through this website with super-human speed. 6-11 Months https://policies.google.com/privacy, White smoke, which is basically unburned fuel, is often noticed at engine start-up for several reasons. Natural disaster assistance is just one more way were here for you during tough times. He didn't say (and shame on me for not asking) was how it did in a hard pull. Terms of Use the numbers are on top of the injector I can't remember if they are on the solenoid or the top of the plunger where the rocker arm sits, you do not need a file from a cd or from cat those are only on accert and newer have you monitored all your ecm inputs from your ecm as far as boost, fuel temp, atmospheric press,,etc. Do you have any smoke when it is cutting out or missing? Some improvements are less about design and more about product offering. Pins and rollers are rocker arm components that wear over time. Each company we work with has specific experience requirements for their drivers. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. It was dead on. Fuel injection pumps (5) send some fuel to the cylinders during injection. Dec 11, 2011. Note: If file(s) are missing from the .zip download then the file type is not supported by bulk download. Required fields are marked *. 4. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. 17. Use the ERA equipment CO2 Calculator to estimate the CO2 emissions per hour of use of the Bell L2606E or other Wheel Loaders. You will often see, including on our website, that the same part will fit the 3406E, C15, and C15 ACERT. Sorry this is so long but Im having a problem with a 3406E 5EK engine. Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. These include jacket water or block heaters, and inlet air heaters. Passage to check valve. Sorry for the 60 questions, just trying to give you ideas of where to look. Attachments vary among different engine models. This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. Pioneer Precast Concrete LLC > Blog > Uncategorized > cat 3406e running rough. For example, the 3208 marine engine rated 435 bhp (326 bkW) has a camshaft that closes the inlet valves earlier. These giant tractors worked great in most areas of the United States, except for way out West. These symptoms can also mean that there is an injector that has broken, beyond the point of our product cleaning it.An electrical issue, such as a sensor failure (e.g., ICP sensor), can affect your truck in a similar way. I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. For a better experience, please enable JavaScript in your browser before proceeding. The first big step in recovery was that Caterpillar began making diesel engines, which debuted in 1931. Priced less than new, expand your options without expanding your budget. Have checked the primary filter before cranking in the morning and it is always full. In the 3406Es with a 5EK engine serial number, there was a pretty bad and widespread crankshaft breakage problem. Basic model with ROPS cabin, std. Eaton is an intelligent power management company dedicated to improving the quality of life and protecting the environment for people everywhere. Order the Wheel Loaders spare parts easily today - worldwide. I checked for air in fuel between the primary filter and pump. This makes start-up more efficient, reducing smoke. Cookie opt-out Wheel Loaders Bell In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. The power of Cat parts - now in the palm of your hand. Cat technology and services give you the edge you need for success. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. Internet Explorer users may experience issues with certain features of our site. Want more info on your ESN? A third-party browser plugin, such as Ghostery or NoScript, is preventing JavaScript from running. 33. 35. Please remember that when buying products from HHP, we always require a part number or engine serial number, depending on the product you wish to purchase. I Need CDL Training If you want to know more about the differences, read out blog comparing the 3406E, the C15, and the C15 ACERT! More technical details, like: bucket capacity max., steering mode, lifting force, dimension lxwxh, cylinder bore x stroke are available in the full technical specs. In 2008, upcoming environmental standards caused them to exit the on-highway diesel engine market, which had only ever lead to a small portion of their sales anyway. This flow takes air and heat away from the housing. He pin timed it. Drive sleeve. Technical specs. The pistons we sell for the 3406E all have forged steel crowns. And boy, was it successful. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. Pins and connectors are good. New head, injectors, cam, and injector wiring. Bell L2606E specifications, Weight: 24.89t Standard tyres: 26.5R25 Bucket width: 3.27m Bucket capacity: 4.7m Bucket capacity min. UNIDADE 1: VRZEA PAULISTA/SP. Brass screw terminal. This merger wasnt quite enough to increase finances, however. 2P8315 Bracket Assembly. Weight: 24.89t - Standard tyres: 26.5R25 - Bucket width: 3.27m - Bucket capacity: 4.7m - Bucket capacity min. H27506BK-600R. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. We collect current deals from many sources about Wheel Loaders.Find first rate deals on often visited classified websites showing second hand Wheel Loaders to buy in many countries. Privacy | Timing pin in storage position. 3406E misfire that won't go away, even after overhaul. Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. Do you not know anyone with a E you can borrow there ecm for a day to test.?? Subject: Cat 3406e trouble michigan 2000 kenworth with 3406e ran fine until the other day. It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. When these components need to be replaced, Caterpillar will sell you a complete rocker arm to replace them. : 4.7m - Transport length: 9.01m. Well, we're taking you through this engine in detail, so wonder no more! What kind of fuel are you running? I don't have an older 3406E 40 pin service manual, but I'll bet a $100 that it's the cam timing/speed sensor on the engine.